PRODUCTION
MES: Maintenance Management
Intelligent solution for production control and equipment maintenance
MAINTENANCE MANAGEMENT MODULE
Ensures the proper functioning of equipment and the continuity of production processes
The Maintenance Management Module in the MES solution helps you to intelligently use the machines and equipment in the production units, to coordinate maintenance operations without disrupting the activities in the production line and to anticipate any interruptions that may occur in the factory.
With the help of the system, you can prevent failures and blockages that can affect the performance of production processes and provides you with four types of maintenance: preventive, corrective, autonomous and predictive.
40 %
increase in quality28 %
reduction in defectsMES
Manage and control all maintenance activities in the factory
Perfectly synchronized with the other modules of the platform, the system allows you to automate and optimize maintenance processes, performing interventions exactly when they are needed to minimize the risks of failures and maintain equipment in optimal operating parameters. Thus, you can make quick and informed decisions, increasing equipment availability and reducing costs. In addition, MES ensures:
Real-time
monitoring of industrial equipment status
Direct
operator access to all information
Automatic
reporting of equipment efficiency
Transparency
over equipment maintenance operations
Visibility
over equipment maintenance costs
Alert
and notification system for situations requiring attention
WHAT CUSTOMERS SAY
Flexibil, the manufacturer of anti-vibration components and systems, automated its factory processes and achieved major benefits
CHOOSE THE MAINTENANCE TYPES THAT SUIT YOUR BUSINESS
4 types of maintenance available in MES
The 4 types of maintenance for industrial machinery and equipment, available in the production solution, can be used by factory operators to increase equipment efficiency and reduce downtime:
- Preventive Maintenance
- Corrective Maintenance
- Autonomous Maintenance
- Predictive Maintenance
Preventive Maintenance
- Scheduling maintenance operations to reduce the risk of unplanned breakdowns
- Establishing a personalized maintenance plan for each machine or equipment
- Periodic assessments for early identification of potential technical problems
- Proactive interventions to prevent degradation of critical equipment
- Monitoring of usage parameters for efficient maintenance planning
- Automatic alerts regarding maintenance work to be performed
- Recording preventive interventions in the equipment history
- Flexible maintenance scheduling depending on: quantity produced, number of cycles, operating time, or other configurable criteria
Corrective Maintenance
- Immediate reporting of failures directly from the MES interface, by operators
- Automatic generation of intervention requests for maintenance teams
- Real-time notification of responsible personnel via email or directly in the system
- Detailed recording of interventions: duration, replaced parts, responsible persons
- Monitoring of downtime to assess the impact on production
- Complete history of failures and corrective actions applied
- Access to indicators such as mean time to repair (MTTR) and failure frequency
- Integration with production planning to update affected orders
- Real-time visualization of equipment status and ongoing interventions
Autonomous Maintenance
- Definition and assignment of basic maintenance tasks directly to line operators
- Recording and confirmation of activities performed (cleaning, lubrication, visual inspections)
- Training operators through standard operating procedures (SOP) displayed directly in the MES interface
- Monitoring compliance with daily maintenance routine
- Automatic alerts for autonomous maintenance tasks not performed on time
- Integration with preventive maintenance for coordination of simple and advanced actions
- Full traceability of operations performed by operating personnel
Predictive Maintenance
- Collection of operational data from equipment through integration with PLCs or other industrial systems
- Definition of customized thresholds and conditions for generating alerts
- Automatic reporting of deviations from normal operating values
- Real-time visualization of equipment status from dedicated dashboards
- Support for condition-based maintenance, depending on preset parameters
- Useful operating history for manual analysis of degradation over time
- Integration with the maintenance plan to correlate alerts with possible interventions
- Possibility of configuring automatic notifications for critical events
KEY FUNCTIONALITIES
Optimizing Factory Maintenance with the MES Solution
With the MES solution, you have access to a complete set of functionalities for the efficient management of the maintenance of equipment and machinery in your factory, thus ensuring their optimal functioning and continuity of production processes:
- Management of goods and machinery requiring maintenance
- Management of the maintenance activity schedule
- Management of requests for repair of defects
- Management and tracking of used spare parts
- Analysis of performance activities
"The MES system allowed us to obtain detailed information not only about the product, but also about the users and equipment involved in the process. This significantly improved our reaction times, facilitating a more efficient and prompt management of all aspects of production."
Marius Chiorean
Sales Director
BENEFITS
Minimizes failures and interruptions
Implementing an advanced production management system, with Maintenance included, brings numerous essential benefits to your factory operations:
Reduces the number
of machine / equipment / machinery failures
Increases employee productivity
improves communication and eliminates downtime
Reduces or even eliminates
downtime and blockages, through preventive and predictive actions
Rapidly identifies
the causes of failures and appropriate solutions
Reduces maintenance
costs bureaucracy is eliminated, and data has increased accuracy
Increases customer satisfaction
ensuring the completion of production orders within the requested terms
Allows attracting
new contracts by proving production efficiency
Reduces the time
to resolve critical cases and accidents regarding equipment
